Changing the World with Innovation
The Surprising Promise of Carbon-Based Resources
At CONSOL Innovations, we see the world differently. We see a sustainable future where transportation—by land, water, air or even space—is faster, quieter and more efficient than ever, a future where infrastructure and construction projects are reimagined using the most environmentally advanced materials, and where the use of carbon-based resources is balanced with smart emissions solutions.
Now imagine the secret ingredient for this innovative future is one of the world’s most abundant, affordable and accessible natural resources— COAL. Imagine coal as a unique, complex, carbon-based material with unlimited potential to transform our society—for a second time. CONSOL Innovations is on a mission to astonish the world by reimagining the power of coal and other carbon resources.
Commercializing Carbon
Advanced Carbon-Based Products & Materials
Our abundant coal and carbon resources, which have been among the most important enablers of human progress since the Industrial Revolution, can continue to play a vital role in meeting the basic needs of billions of people around the world. CONSOL Innovations is using coal’s unique chemistry to innovate high-performance advanced materials in aerospace, military, battery storage, building materials, and other high-technology applications, propelling our modern society into greater efficiencies and levels of sustainability.
A High-Performance Carbon Material Made Entirely from Coal
CFOAM® is just one example of the advanced materials CONSOL Innovations is developing to leverage the properties of coal to meet the needs of future-facing applications. An ideal material for aerospace tooling, CFOAM can be easily machined into complex shapes and has a very low coefficient of thermal expansion (CTE)—like monolithic graphite and invar, both of which cost much more—that matches the CTE of the carbon fiber parts molded and cured using CFOAM.
CFOAM also exhibits an attractive combination of properties–including low density, heat and fire resistance, corrosion resistance, high strength-to-weight ratio and electromagnetic shielding capabilities—that make it suitable for a range of applications in aerospace, military and other industrial and commercial product markets. Today, certain components of some of our highest-performance aircraft and spacecraft are made using CFOAM tools made from coal.
Bringing Innovations to Market
Touchstone Advanced Composites—a CONSOL Innovations Company—brings the benefits of CFOAM into commercially viable applications. Recognized as one of the world’s most innovative composite tooling suppliers for the aerospace industry, Touchstone Advanced Composites offers a full suite of tooling and parts manufacturing capabilities. With 40+ talented engineers and technicians and more than 40,000 square feet of manufacturing space, Touchstone Advanced Composites is committed to delivering innovative, high-quality solutions to meet the aerospace industry’s rapidly evolving needs for advanced materials.
Touchstone Advanced Composites brings to life the vision of CONSOL Innovations—to reimagine coal and its amazing carbon properties as a novel, practical and transformative material that can drive human advancement.
The Future of Energy Storage
C-BATT™ is on a mission to electrify the world. With its breakthrough anode material, Obsidia, C-BATT is working to solve the ongoing performance and supply chain issues that are severely limiting the electrification movement. These challenges include energy density, battery cycle life, recharging times and materials sourcing.
A joint venture between X-BATT and CONSOL Innovations, C-BATT is leading the charge to revolutionize lithium-ion batteries with high-performance anode materials using domestically-sourced materials and world-class technology.
Coal Plastic Composites
Improving Sustainability with Carbon-Based Building Materials
Over the next century, the huge demand for new construction and infrastructure buildout around the world will present a daunting challenge. CONSOL Innovations is addressing these challenges through the research and development of innovative solutions that use abundant coal and waste coal resources as a feedstock for manufacturing sustainable, carbon-based building products.
By combining coal by-products with recycled plastics, we are developing processes to manufacture high-performance, low-cost and aesthetically pleasing building products such as coal plastic composite decking. These products offer an improved sustainability profile compared to traditional materials like pressure-treated lumber, while still meeting all international building codes.
Carbon Management Technologies
Carbon Capture and Storage (CCS) and Bioenergy with Carbon Capture and Storage (BECCS)—plus new methane reduction technologies—are ways of reducing greenhouse gas emissions. CONSOL Innovations remains active in multiple U.S. Department of Energy-sponsored research, development and demonstration projects to boost the environmental benefits and commercial viability of these technologies.
About CONSOL Innovations
Unlocking the Unique Properties of Abundant, Carbon-Based Natural Resources
CONSOL Innovations LLC, a wholly-owned subsidiary of Core Natural Resources, is dedicated to creating long-term value through sustainable innovations in the carbon products and materials and carbon management markets. With a mission to “Reimagine Carbon for a Sustainable Future,” CONSOL Innovations is founded on the belief that our abundant carbon resources, which have fueled human progress since the Industrial Revolution, can also serve as an important building block for meeting critical, evolving needs of society going forward. The company, with primary operations in Triadelphia, WV, is focused on providing disruptive, carbon-based solutions for growing industries including aerospace, building products and energy storage.
To contact CONSOL Innovations, please call 304-907-2220
